www.flickriver.com Opening: Lost your Tuff Shed key? Don't despair! You can make a replacement key using a few simple tools and a little patience. This guide will walk you through the process step-by-step.
Step 1: Identify Your Lock Type Before you begin, determine the type of lock on your Tuff Shed. Most Tuff Sheds use either a wafer lock or a tubular (barrel) lock. Identifying the lock type will dictate the kind of blank key you'll need. Wafer locks use flat keys with notched edges, while tubular locks use keys with a circular pattern of cuts.
Step 2: Gather Your Materials You'll need the following:
- A blank key. For a wafer lock, get a generic wafer key blank. For a tubular lock, get a 7-pin tubular key blank (which is most common for Tuff Sheds). These can be purchased online or at many hardware stores.
- A file set. Small metal files in various shapes (flat, round, triangular) are essential for shaping the key.
- A vise or clamps. You'll need a way to securely hold the key blank while you're filing.
- A lock pick set (optional, but helpful). A basic lock pick set can assist in determining the internal workings of the lock if you don't have a reference key. A tension wrench is also necessary if you choose to pick the lock.
- Lubricant (e.g., graphite powder or WD-40). Lubricating the lock can help with both picking and testing your new key.
- Safety glasses. Protect your eyes from metal filings.
Step 3: Attempt to Pick the Lock (Optional) If you have a lock pick set, you can attempt to pick the lock to determine the pin depths or wafer positions. This requires practice and skill, but successful picking will give you a precise "blueprint" for your key. If you succeed in picking the lock, carefully note the order of the pins or wafers. This information will be critical in shaping your key.
Step 4: Filing a Wafer Key (If Applicable) If you have a wafer lock and didn't pick the lock, you'll need to "impression" the key. Secure the key blank in a vise. Insert the blank key into the lock cylinder as far as it will go. Wiggle it slightly and then remove it. Examine the blank key for any scratch marks. These marks indicate where the wafers are making contact. Using a small file, carefully file away small amounts of metal at the marked locations. Be conservative; you can always remove more metal, but you can't put it back. Repeat steps 2-4, gradually filing away metal until the key turns the lock. Periodically lubricate the lock to help the key turn smoothly.
Step 5: Filing a Tubular Key (If Applicable) If you have a tubular lock, the process is more complex. Secure the key blank in a vise. If you picked the lock, use the pin depths you recorded to file the corresponding cuts into the key blank. Each pin depth corresponds to a specific depth of cut on the key. If you didn't pick the lock, you'll need to proceed by trial and error. Start by making shallow cuts at each of the seven pin locations. Insert the key into the lock and try to turn it. If it doesn't turn, remove the key and examine it for any scratches. These scratches may indicate which pins are binding. Carefully deepen the cuts at the binding pin locations. Continue this process of filing and testing until the key turns the lock. This process is very time consuming.
Step 6: Testing and Refining Once you think you've created a working key, test it thoroughly. Insert it into the lock multiple times and turn it in both directions. If the key sticks or feels rough, use your files to smooth any sharp edges or burrs. Lubricate the lock again to ensure smooth operation.
Conclusion: With patience and careful filing, you can create a replacement key for your Tuff Shed. Remember to prioritize safety and take your time during the filing process. If you're not comfortable with these steps, consider contacting a professional locksmith for assistance.
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